FOR TREE REMOVAL PROFESSIONALS: Stop Chipping Away at Your Profits

FOR TREE REMOVAL PROFESSIONALS: Stop Chipping Away at Your Profits

Stop Chipping Away at Your Profits

Every tree you remove is a revenue opportunity. Most companies grind it into mulch for free — or worse, pay to haul it away. There’s a better way.

Tree removal isn’t just about getting the job done safely and efficiently. It’s also about what happens after the tree is on the ground. Too often, the wood itself becomes a cost instead of an asset — even when it’s premium hardwood that customers actively want and are willing to pay for.

You already do the hard part: climbing, rigging, precise cuts, and safe removals. The question is why the value of that material so often gets handed off to someone else.

The Hidden Cost of Your Chipper

Wood chippers absolutely have their place. Brush, small limbs, and debris are best handled that way. But when large hardwood trunks go through the chipper, something else gets shredded too — your potential profit.

Running quality hardwood through a chipper means extra fuel, extra wear on equipment, and extra labor — all to create a low-value product that rarely generates meaningful revenue. Meanwhile, that same wood could be turned into a high-demand, retail-ready product with strong local appeal.

When you look at a typical large hardwood removal, the lost opportunity becomes obvious. That wood could be split, stacked, and sold. Instead, it’s often disposed of with no return at all.

Multiply that missed value across a full season of work, and the impact on your bottom line is hard to ignore.

Firewood Demand Is Strong and Reliable

Firewood isn’t a niche or novelty product. It’s a staple in many rural and suburban markets across the country. Demand rises predictably every year and stays consistent through the colder months — and in many areas, quality hardwood firewood is surprisingly difficult to find.

Homeowners with fireplaces and wood stoves, restaurants with wood-fired ovens, campgrounds, hunting cabins, and outdoor recreation businesses all need a reliable supply. They’re not looking for scraps or inconsistent product — they want clean, properly split hardwood that’s ready to use.

You already have a built-in advantage: access to a steady supply of premium logs coming directly from your existing jobs. The market is there. The raw material is there. What’s missing is an efficient way to process it.

Why a Firewood Processor Changes Everything

For many tree companies, firewood production has always sounded good in theory — but bad in practice. Cutting and splitting by hand or relying on slow, standalone equipment quickly turns into a labor sink that doesn’t scale.

A purpose-built firewood processor changes that equation. Instead of separate steps and constant handling, one machine cuts logs to length and splits them in a single, continuous workflow. Production increases dramatically, labor strain drops, and consistency improves.

That efficiency is what makes firewood viable as an add-on to your existing operation. You don’t need to change what you do best. You simply need a way to capture the value that’s already coming back to your yard.

How Tree Services Successfully Add Firewood

Tree companies that run firewood as a side operation tend to follow a straightforward, repeatable model:

  • Sort material on the job site. Brush and small limbs go to the chipper. Large hardwood trunks are loaded separately for processing.
  • Set a regular processing schedule. Consistent production days keep inventory building without disrupting removal work.
  • Stack and season properly. Clean, well-stacked wood seasons more effectively and commands higher value when sold.
  • Price to reflect quality. Properly processed hardwood is a premium product. Know your local market and don’t race to the bottom.
  • Market locally. Online marketplaces, basic web pages, yard signage, and word of mouth work extremely well — especially with past tree service customers.
  • Bundle services creatively. Some homeowners appreciate having a portion of their removed tree returned as finished firewood, creating a unique and memorable service offering.

Why Blockbuster Firewood Processors

Blockbuster has been building firewood processors for decades, with a focus on real-world production — not hobby use. These machines are designed for the challenges tree services face every day: dense hardwoods, irregular logs, knots, and high-cycle operation.

Blockbuster processors are built to work consistently in demanding conditions, turning raw logs into sellable firewood efficiently and reliably.

What sets Blockbuster apart:

  • High splitting force to handle tough, knotty hardwoods
  • Adjustable cut lengths to meet different customer preferences
  • Production-focused throughput designed for regular use
  • Multiple models to match different crew sizes and production goals

These aren’t occasional-use machines. They’re tools built to earn their place in a working yard.

The Bottom Line

Tree removal is skilled, demanding work. Every dollar is earned through experience, physical effort, and risk. A Blockbuster firewood processor doesn’t replace that work — it makes sure none of it goes to waste.

Firewood is local, dependable, and resilient. People heat their homes, gather around fire pits, and cook with wood. That demand doesn’t disappear. With the right processor, your operation is positioned to capture it using material you already handle every day.

Stop chipping your profits into mulch. Start building a firewood business from the wood you’re already removing.

See what a Blockbuster can do for your operation.
Talk to our team about choosing the right processor for your log volume, crew, and business goals. Click here to explore the full lineup and learn more.

Discover Benefits of Firewood Conveyors and Cleaners

Discover Benefits of Firewood Conveyors and Cleaners

Benefits of Firewood Conveyors and Cleaners

At Blockbuster Firewood Processors, we understand the importance of efficiency and cleanliness in firewood processing. Our firewood conveyors and cleaners are essential tools designed to streamline your operations, enhance productivity, and ensure quality. These systems significantly reduce manual labor and minimize the mess often associated with firewood preparation. By incorporating firewood conveyors, businesses can effortlessly transport logs, while our firewood cleaners remove debris and contaminants. This combination not only improves overall operations but also contributes to a safer work environment. This article delves into the specific benefits of firewood conveyors and cleaners, demonstrating how investing in these systems can revolutionize your firewood processing experience.

Understanding Firewood Conveyors

Firewood conveyor systems are indispensable for efficiently transporting firewood, whether in a commercial setting or for personal use. These systems streamline the process of moving heavy loads of firewood, significantly cutting down on manual labor and associated risks. Our firewood conveyors use a series of dual steel chains and paddles powered by motors to move firewood along a designated path, allowing users to focus on other tasks while the conveyor handles the heavy lifting.

Beyond efficiency, firewood conveyors enhance safety by minimizing the risk of injuries related to lifting and carrying heavy logs. They boost productivity, enabling operators to process larger quantities of firewood in less time, which is particularly beneficial during peak seasons. This efficiency saves time and reduces physical strain on workers, contributing to a safer work environment.

Firewood conveyors come in various configurations to meet different needs. From attached firewood elevators to longer detached models, there is a firewood conveyor for sale that suits every requirement. Some systems feature adjustable heights and angles, allowing for customization based on specific workflows. By selecting the right wood conveyor system, users can optimize their operations and reap the benefits these machines offer.

The Importance of Firewood Cleaners

Firewood cleaners play a crucial role in enhancing the quality of firewood, ensuring it is not only dry but also free from impurities. By removing debris, bark, and contaminants, these machines produce cleaner, more efficient firewood. Clean firewood burns better, generating less smoke and harmful emissions, contributing to a healthier indoor and outdoor environment.

Using firewood cleaners to remove debris and contaminants helps preserve the firewood’s natural properties, allowing it to ignite quicker and burn hotter. This maximizes heat output and minimizes the risk of chimney blockages and other hazards associated with burning contaminated wood. Clean firewood stacks better, reducing the chances of moisture retention and mold development during storage. This ensures the wood remains dry and ready for use when needed. When it comes to burning, cleaned firewood provides consistent heat and less creosote buildup in your chimney. Investing in firewood cleaners enhances the quality of your firewood and promotes a safer, more efficient burning experience.

Combining Conveyors and Cleaners for Maximum Efficiency

Integrating firewood conveyors and cleaners creates a synergistic workflow that significantly enhances operational efficiency. When these systems work together, they streamline the entire process of handling firewood, from transportation to cleaning. The conveyor system transports logs or split wood to the firewood cleaner, where debris, bark, and dirt are effectively removed. This seamless transition reduces manual handling, minimizes downtime, and optimizes the overall workflow, allowing businesses to process larger volumes of firewood in less time.

Combining these systems also offers cost-effectiveness. An integrated solution reduces labor costs, as fewer workers are needed to manage both processes. Efficient cleaning means less contaminated wood is transported, reducing the risk of equipment damage and maintenance costs over time. The initial investment in these combined systems can lead to substantial long-term savings.

Engineering Enhancements: The Blockbuster Firewood Cleaner

Engineering Enhancements: The Blockbuster Firewood Cleaner

At Blockbuster Firewood Processors, we’re committed to continuous improvement, and our latest enhancements to our Firewood Cleaner demonstrate this dedication. Through careful engineering and customer feedback, we’ve refined our already robust cleaner to deliver even better performance and user experience.

Why is a Firewood Cleaner Important for Your Operation?

A quality firewood cleaner offers numerous benefits that directly impact your bottom line:

  • Enhanced Customer Satisfaction – There isn’t a single customer who wouldn’t prefer less debris (snow, rocks, dirt) in their firewood.
  • Faster Seasoning – Clean firewood will dry/season faster, improving your inventory turnover.
  • Reduced Post-Delivery Cleanup – Less time spent cleaning up after dropping off a load means more deliveries per day.
  • Improved Product Sorting – Ability to sort firewood that may need to be re-split or package the right amount of kindling in packaged wood—ensuring your customers get the exact sized firewood they desire.
  • Competitive Advantage – Gives you a step up on the competition, providing one more reason for customers to choose your product.
  • Increased Profitability – Happy customers equal repeat business and the ability to command a premium price for a premium product.

Optimized Design for Maximum Efficiency

Our engineering team has implemented several key improvements to enhance the cleaner’s functionality. The newly redesigned infeed trough features subtle but important contour adjustments that ensure smoother firewood flow into the cleaning drum. This seemingly minor change makes a significant difference in maintaining consistent operation and reducing material hangups.

Strategic Motor Placement

After a thorough engineering analysis, we’ve relocated the drive motor to the exiting side of the guard and chain. This modification offers multiple benefits:

  • • Enhanced protection for both the motor and hydraulic hoses
  • • Improved accessibility for maintenance
  • • Easier chain tensioning from ground level
  • • Simplified drum exchange process for multi-drum operations

Versatile Height Adjustment

The cleaner maintains its impressive adaptability with adjustable discharge heights ranging from 4 to 7 feet, accommodating various loading scenarios and processing setups. Our new removable and adjustable outfeed chute provides additional flexibility for different operating environments.

Optimal Cleaning Performance

Through extensive testing, we’ve determined that a 4-degree operational angle provides the ideal balance for effective cleaning. This specific angle ensures:

  • • Proper tumbling action for thorough debris removal
  • • Optimal firewood flow-through rate
  • • Maximum cleaning efficiency without compromising throughput

Timing Matters: When to Clean

For optimal results, there are two primary cleaning windows:

  1. Immediately After Splitting: Removes fresh debris and bark while the wood is being processed, potentially reducing seasoning time.
  2. Pre-Delivery Cleaning: After seasoning and before loading onto delivery trucks, ensuring the cleanest possible product for your customers. This is typically the most common time to clean firewood. During the seasoning (drying) process, the wood will shrink slightly and bark will tend to loosen from the wood. This is an ideal time to run it through the cleaner, delivering the cleanest firewood to your customers.

Enhanced Safety and Maintenance Features

The latest design includes:

  • • Tighter, more adjustable guards that better conform to the drum
  • • Improved protection for hydraulic components
  • • Simplified drum change process for those using different drum spacing to sort firewood by size
  • • Maintained ground-level serviceability for ease of operation

Built with the Operator in Mind

Whether you’re feeding directly from a processor or using a skid loader, the Blockbuster Firewood Cleaner integrates seamlessly into your operation. These latest improvements reflect our commitment to providing equipment that not only performs exceptionally but also offers the durability and serviceability that professional operators demand.

By continuously refining our designs based on real-world feedback and engineering insights, we ensure that Blockbuster equipment remains at the forefront of firewood processing technology. Contact us today to learn how our enhanced Firewood Cleaner can elevate your operation’s efficiency and product quality.

See All Articles

Blockbuster Inc. Firewood Processors Announces New Chapter with Ownership Transition

Blockbuster Inc. Firewood Processors Announces New Chapter with Ownership Transition

A Legacy of Excellence Continues Under New Leadership

In a significant development for the forestry equipment industry, Blockbuster Inc., renowned for its premium firewood processors and accessories, has announced a change in ownership. This transition marks the end of an era as founders Tim and Kerry Batey step into retirement after dedicating over 35 years to building their company into an industry powerhouse.

Continuing a Tradition of Quality

The acquisition ensures that Blockbuster’s respected product lineup will continue to operate under its established brand name. The new ownership brings nearly five decades of industry expertise to the table, demonstrating their commitment to maintaining and enhancing Blockbuster’s reputation for excellence.

Leadership Transition

To ensure seamless operations, Jeff Huber has been appointed to spearhead sales and operations for the Blockbuster product line. With 20 years of experience in sales and engineering, Huber brings valuable expertise to this role. Furthermore, in this Blockbuster Inc new chapter, key employees will remain with the company, ensuring continuity and maintaining the high standards customers have come to expect.

Looking Forward

The new ownership has expressed their dedication to preserving Blockbuster’s legacy while exploring opportunities for growth and innovation. This commitment to excellence suggests a bright future for the brand that has been synonymous with quality firewood processing equipment for over three decades.

About Blockbuster Inc.

For more than 35 years, Blockbuster Inc. has stood as a beacon of quality in the firewood processing industry. Based in Washington, Iowa, the company has built its reputation on manufacturing superior equipment, including firewood processors, cleaners, conveyors, and grapples. Their commitment to unparalleled workmanship and American manufacturing has made them a trusted name in the industry. Learn more about us. 

See All Articles

Understanding the Air Return System in Blockbuster Firewood Processors

Understanding the Air Return System in Blockbuster Firewood Processors

In the world of firewood processing, efficiency and innovation are key. Blockbuster firewood processors have integrated an air return system that simplifies operations and enhances overall performance. This blog will explore the components, benefits, and troubleshooting tips for this air system, ensuring operators can maximize their machine’s potential.

Key Components of the Air System

The air system in Blockbuster processors (18-20, 18-20+, 22-20 and 22-22) consists of several essential components that work together to optimize functionality. Understanding these components is crucial for effective operation and maintenance.

  • • Compressor: The heart of the air system, responsible for generating the necessary air pressure (135psi shut-off, 115psi turn-on).
  • • 2-Chamber Air Tank: Stores compressed air for use in various functions within the processor.
  • • Splitting Cylinder: Utilizes air pressure for returning/retracting the cylinder and this is plumbed into the small section of the air tank and can see pressures of 300-500psi when the cylinder is extended.
  • • Dump Tray (22-22 only): Utilizes air to extend the dump tray cylinder so it automatically returns to the “up” position when the dump tray lever is released – also plumbed into the small section of the air tank.
  • • Saw Cylinder: Utilizes air to automatically retract the saw cylinder so it returns to its upright position after the saw lever is released – this is the only cylinder plumbed into the large section of the air tank.
  • • Auto Stop/Measuring Stop (Standard feature on the 22-22, an option on the 18-20+ & 22-20) Uses air to automatically retract the stop cylinder to avoid “pinching” the log when being cut and is plumbed into the small side of the air tank.

How the Air System Works

The air system operates under pressure, filling the air tank to approximately 135 pounds. This pressure is crucial for the various functions of the processor. Regular checks for oil or moisture in the air tank are essential to maintain optimal performance. A small amount of oil or moisture is normal, but excessive amounts could indicate an internal bypass issue in one of the cylinders (more than a mist or a few tablespoons).

Key operations of the air system include:

  • • Automatic return of the splitting cylinder after it completes its stroke.
  • • Automatic saw cylinder return (to the upright position) when the saw lever is released.
  • • Automatic retract of the Auto Stop/Measuring Stop cylinder.
  • • Automatic return on the dump tray (on the 22-22 model only).

Benefits of the Air System

The air return system in Blockbuster processors offers numerous advantages that enhance user experience and operational efficiency:

  • • Autocycle Functionality: The system allows for a more automated operation, freeing the operator from additional manual tasks.
  • • User-Friendly Design: With no electric solenoid valves or complex wiring, the air system is straightforward and easy to service.
  • • Efficiency in Operations: By running the same pump section for both the splitting cylinder and saw motor, users can cut and split wood simultaneously.
  • • Reduced Maintenance Needs: The simplicity of the air system means less potential for electrical faults, leading to easier maintenance and repairs.
  • • Helpful to have compressed air at the worksite to inflate tires and blow/clean off the machine at the end of the day.

Troubleshooting the Air System

While the air system is generally reliable, issues can arise. Here are some common troubleshooting tips to ensure smooth operation:
Low Air Pressure
If the air pressure is low, check the following:

  • • Ensure the key is on to activate the pressure switch and compressor power.
  • • Inspect the 80-amp fuse; a blown fuse will prevent the compressor from turning on.
  • • Check for power at the compressor; if it doesn’t turn on, there may be a relay issue.

 

Identifying Leaks

If air pressure doesn’t maintain (during operation or while shut off), you may have a leak. To identify it:

  • • Use soapy water to spray fittings on the air tank, hose ends, compressor, and cylinders. Look for bubbles indicating leaks.
  • • Listen for gurgling sounds in the hydraulic tank, which could suggest bad packing in a cylinder.

Testing Cylinders

To determine which cylinder might be causing issues:

  • • After running for a few hours, drain the air tank on the smaller chamber, if oil is present (more than a mist or a few tablespoons), check the splitting cylinder, dump tray cylinder and then the auto-stop cylinder (if equipped).
    • • Cap off the air hose to one of the cylinders that has air going to it, turn on the compressor and see if air pressure stabilizes, which can help pinpoint the issue to a specific cylinder. Do this one cylinder at a time.
  • • After running for a few hours, drain the air tank on the larger chamber, if oil is present (more than a mist or a few tablespoons), check the saw cylinder.
    • • Cap off the air hose to one of the cylinders that has air going to it, turn on the compressor and see if air pressure stabilizes, which can help pinpoint the issue to a specific cylinder. Do this one cylinder at a time.

Conclusion

The air return system is an innovation that helps set Blockbuster firewood processors apart. The simple yet effective design combines reliable performance with easy maintenance, allowing operators to maximize productivity while minimizing downtime. Whether you’re running an 18-20 model or the larger 22-22, understanding and properly maintaining your processor’s air system is key to ensuring years of efficient operation.
Check us out on [YouTube] for more insights and updates!

See All Articles

💰 Financing Available on All Models. Flexible financing available on all Blockbuster Firewood Processors. Explore Financing Options →